CONTOUR CHECK BAR & TUBE

# BAR & TUBE

 

 

 

 

Precise inline geometry measurement of medium-sized, round cross-sections

CONTOUR CHECK ROUND & EDGE

Robust laser measurement system for contour detection of round and square profiles

CONTOUR CHECK ROUND & EDGE
 

CONTOUR CHECK EDGE for rebar, round, rectangular and hexagonal profiles

Learn more about the CONTOUR CHECK EDGE features.

CONTOUR CHECK ROUND for rebar and round profiles

Learn more about the CONTOUR CHECK ROUND features

Our worldwide approved solution for real-time profile measurement

Laser measuring systems are of central importance for rolling mills to check the contours of steel profile for defects during the production process. A slight deformation on the surface of the profiles reduces the quality of the product, and in the worst case, a broken roll can even destroy the entire batch. With our systems CONTOUR CHECK ROUND & EDGE you identify and evaluate deviations at an early stage. Increase the process efficiency of your production - regardless of temperature and profile shape.

CONTOUR CHECK ROUND is the standard solution for measuring round profiles and rebar. Three- and six-axis versions can also accurately record profiles from three point rolling processes.

CONTOUR CHECK EDGE uses sensors on a base plate that rotates in an oscillating manner. In this way, square, flat or hexagonal profiles are measured. Both systems are based technically on the shadowing principle.

Features of the CONTOUR CHECK ROUND & EDGE

Defect vi­su­al­iza­tion in real time

Tolerance deviations and rolling errors are visualized early. This increases your production quality and allows you to intervene in time, even before scrap occurs.

Archiving

All values are stored in a database. You have access to the measured values for all orders, and loose or individual products. For analysis purposes, you can view all data again at any time.

Optimized production control

The use of our measurement system and the associated real-time control of your production verifiably optimize the entire production process.

Software SMART CORE ADVANCED

The software shows the profile cross-section, numerical values, and production process, and indicates whether the quality criteria are met. The measurement system can also be connected to data mining systems such as Level 2 and iba.

 
 

Technical data

 
  CC ROUND 45 CC ROUND/EDGE 90 CC ROUND/EDGE 120/150 CC ROUND/EDGE 180/230 CC ROUND/EDGE 500
Scan field width 45 mm 90 mm 120 mm/150 mm 180 mm/230 mm 500 mm
Accuracy up to ±15 μm ±20 μm ±25 μm/±30 μm ±35 μm/±45 μm ±90 μm
Number of axes 2, 3, 4, 6 2, 3, 4, 6 2, 3, 4, 6 2, 3, 4, 6 2, 3, 4
Frame width 860 mm 1,240 mm 1,720 mm 2,250 mm 2,550 mm
Overall height 940 mm 1,170 mm 1,685 mm 2,215 mm 2,515 mm
Overall depth [mm] 81 mm/130 mm 302 mm 302 mm 302 mm 302 mm
Inner diameter blower ring 140 mm 350 mm 350 mm 450 mm 910 mm
Passline height 450 mm 570 mm 835 mm 1,100 mm 1,250 mm
Blower yes yes yes yes yes
Air cooling unit optional optional optional optional optional

Sci-Mach Industrial

The "SCI-MACH INDUSTRIAL" line of measurement and control solutions is designed to increase productivity, improve product quality, and reduce manufacturing costs. The SCI-MACH INDUSTRIAL was founded in 2014 by Mr V Kumar, an Industry veteran with more then 30 years of experience in Metal, Tube, Web Converting, Wire & cable Industry and Associated Product Quality Measurement & Controls based activities in the region.

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Our Information

ADDRESS:
H-3/35, H-Block, Vikaspuri, New Delhi-110018

EMAIL:
info@sci-mach.com

PHONE:
+91 11 4064 4339, +91 981 848 6679